Titanium Plate Heat Exchangers

Titanium Plate Heat Exchangers

1. Core material of heat exchange plates: GR1/GR2 industrial pure titanium, GR7(TA9 ) titanium target, and GR12(TA10) titanium-nickel-molybdenum alloy.
2. Product type: Detachable rubber gasket titanium plate heat exchanger, Fully welded titanium plate heat exchanger, and Half-welded titanium plate heat exchanger.
3. Support for non-standard customization
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Description
Technical Parameters

Products Introduction

 

 

Baoji Yibaitie New Materials Technology CO., Ltd independently researches, and produces titanium plate heat exchangers (titanium plate heat exchanger / plate-type titanium heater). The core heat exchange plates of the equipment are made of GR1/GR2 industrial pure titanium, GR7(TA9) titanium-palladium, and GR12(TA10) titanium-nickel-molybdenum alloys through stamping. There are three types of structures: removable rubber pad type, fully welded type, and semi-welded type. These are specifically fit for heating, cooling, and waste heat recovery of high-chloride ion, seawater, and various corrosive liquid media. The TiO₂passivation film surface of the titanium material completely solves the problems of pitting corrosion and stress cracking in chloride-containing media. It is an indispensable and highly efficient anti-corrosion heat exchange equipment for electroplating, seawater desalination, the salt chemical industry, and wet metallurgy.

 

Standard technical parameters

 

 

Item General parameter Customized range
Plate material GR2 pure titanium (standard configuration) GR1/GR7/GR12 titanium alloys are optional.
Single-plate heat exchange area 0.05–1.5㎡ On-demand overlay
Maximum working pressure 1.6MPa(rubber mat type) Fully welded model with a maximum pressure of 4.0 MPa
Applicable temperature -20℃~180℃(rubber mat type) Fully welded model Maximum temperature: 250℃
interface specification DN25/DN40/DN50/DN80/DN100/DN150/DN200/DN300 Customized non-standard flanges and threads
Sealing gasket material EPDM (Low-temperature Weak Acid) FKM fluorine rubber (high-temperature and highly corrosive)
Applicable medium Seawater, electroplating solution, dilute acid, brine, sodium hypochlorite electrolyte, pharmaceutical liquid Prohibition of the use of hydrofluoric acid and high-temperature concentrated hydrochloric acid media.

 

 

Three product types (optional selection)

 

 

 

Detachable rubber gasket titanium plate heat exchanger (main model)

 

Easy to disassemble, simply remove the bolts to withdraw all the titanium plates for manual cleaning; You can add or remove plates to adjust the heat exchange area; Standard pressure-bearing capacity: 0.6/1.0/1.6 MPa; EPDM temperature resistance ≤ 120℃, fluororubber temperature resistance ≤ 180℃. Suitable for clean electroplating solutions, seawater circulation, and heating and cooling of dilute salt solutions.

Fully welded titanium plate heat exchanger (high-temperature and high-pressure model)

Without rubber gasket, titanium plates are laser-arc welded as one piece, eliminating the risk of leakage from the gasket; Maximum pressure-bearing capacity: 4.0 MPa; Temperature resistance ≤ 250℃; Suitable for high-temperature steam, strong corrosive continuous operation conditions. Non-detachable, supports online chemical cleaning.

 

Half-welded titanium plate heat exchanger

Single-side welding, single-side rubber gasket sealing. One side runs with highly corrosive and high-temperature media, the other side runs with clean water / heat transfer oil, balancing corrosion resistance and maintenance convenience.

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Mainstream application industries

 

 

Electroplating & PCB circuit boards

Nickel plating, anodizing, chemical plating solution circulation and constant temperature heating, replacing the immersed titanium heating tubes in the tanks, making the workshop clean and free of occupation.

Seawater desalination / marine engineering

Preheating of seawater, cooling of ship seawater, circulating heat exchange of offshore platforms, constant temperature for seawater aquaculture.

Fine chemicals & pharmaceuticals

Dilute nitric acid, chlorinated salt solutions, heat exchange for pharmaceutical intermediates, ensuring high purity and no impurity contamination of the liquid medicine.

Environmental water treatment

Sodium hypochlorite production, heating of chlorine-containing cleaning wastewater, heat exchange in electrolytic wastewater treatment systems.

Hydrometallurgy

Cooling and heating of non-ferrous metal acid washing solutions, extraction solutions.

Chlor-alkali & salt chemical industry

Preheating of salt water, cooling of wet chlorine gas, temperature control of electrolyte, concentrated brine heat exchange.

Yibaite's Strengths

 

 

  • Geographical Advantage: Located in Baoji, China's Titanium Valley, with independent stock of titanium plates and tubes, eliminating the middleman price difference and providing faster delivery times.

  • Full Chain Production: Own titanium material stamping workshop, dust-free welding workshop, and water pressure testing and inspection laboratory. One-stop processing from raw materials to finished products.

  • Customized Services: Supports small-scale prototype machines, medium-sized complete sets, and large-scale industrial units with non-standard designs. Can provide heat exchange selection schemes based on customer process flow, temperature difference, and corrosive media.

  • Quality Assurance: Each piece of equipment undergoes water pressure testing and weld flaw detection upon leaving the factory. A material list and quality guarantee certificate are provided. The entire machine is guaranteed for 12 months.

  • Complementary Products: Synchronously supplies immersion-type titanium heaters, titanium pipes, titanium reactors, MMO titanium anodes, and a complete set of titanium anti-corrosion equipment for titanium pipelines and fittings.

titanium plate heat exchangers supplier

 

Selection Instructions

 

 

 

 For media with clean condition and with no sand or large particle crystals, choose the detachable rubber gasket type.

 For media with a temperature higher than 180℃ and a pressure higher than 1.6MPa: Select a fully welded titanium plate type heat exchanger.

 For normal temperature seawater and ordinary electroplating conditions, the standard is GR2(TA2); for high-temperature dilute hydrochloric acid and high-seam corrosion conditions, upgrade to GR12(TA10) titanium-nickel-molybdenum sheet.

 It is strictly prohibited to use hydrogen fluoride and high-concentration hydrochloric acid in the medium. Such media cannot be processed by titanium material heat exchangers.

 

FAQ

Q: Why is titanium plate chosen for plate heat exchangers instead of stainless steel?

A: Ordinary 304/316L stainless steel is not resistant to chloride ions, seawater, acids and alkalis, and salt water corrosion; pure titanium (TA1/TA2) has extremely strong corrosion resistance. It will not corrode or perforate even under long-term use in seawater, brine, hypochlorite, and weak acid conditions. Its service life is 3-8 times that of stainless steel, making it suitable for chemical industries, seawater desalination, aquaculture, salt chemical industries, and electroplating industries.

Q: Which media are suitable for plate-type titanium heat exchangers? In what environments should they not be used?

A: Suitable: seawater, brine, salt water, electroplating solution, dilute sulfuric acid, dilute hydrochloric acid, sodium hypochlorite, swimming pool circulation water, chemical salt solutions, seawater aquaculture heat exchange. Prohibited: high-concentration high-temperature hydrofluoric acid, molten strong alkali, anhydrous liquid fluorine (will rapidly corrode titanium materials)

Q: Titanium's heat conductivity is not as good as that of stainless steel. Will the heat exchange effect deteriorate?

A: Just looking at the thermal conductivity coefficient, titanium is slightly lower. However, plate heat exchangers rely on thin plates + large heat exchange area + turbulent heat transfer to enhance heat transfer; titanium plates are thinner, corrosion-resistant, do not form deposits, and have no rusting thermal resistance. The actual heat exchange efficiency of titanium plates is actually better than that of stainless steel heat exchangers in the long term.

Q: What are the reasons for the decrease in heat exchange efficiency during operation?

A: There are 4 common causes: 

Salt and scale deposits on the plates, blocking the flow channels 

Excessive pressure difference at the inlet and outlet, insufficient flow rate 

Old seals causing internal leakage, resulting in cross-flow of hot and cold media 

The surface passive film on the plates is damaged by impurities, causing local scaling

 

 

 

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